The flexibility and durability of wire cloth makes it a versatile product. From the food and beverage production industry to automotive, pharmaceutical, and medical sectors, metal mesh is being increasingly used across multiple industries.
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As there is a surge in the use of wire cloth, mesh products have grown into various types, standards, and patterns catering to the industry-specific demand. The production has become exceptionally sophisticated with the invention of new molecular diffusion-bonding and lamination technologies. Depending on required materials and pore sizes, one can find the exact wire mesh material they need.
Each of these wire mesh products varies based on applications, the number of laminated layers, and mechanical properties, in addition to the fabrication process. Technical and metallurgical considerations add to the growing diversity that demands careful and need-specific selection of wire cloth. Here is a guide on different types of metal mesh products, their significance, and how to select the right product for your application.
Wire mesh refers to a metal net or screen of attached or woven strands formed by intersecting strands of wire. Stainless steel, copper, aluminum, brass, and bronze are the most popular metals used to produce wire mesh filters used for screening, structuring, and shielding. A filter made from sintered wire cloth is the best choice since sintering enables bonding at the molecular level and leads to laminated layers of woven wire.
There are two major ways of manufacturing metal mesh &#; weaving and welding. Woven wire mesh is created when metal wires are woven into a web of intersected wires. It follows the pattern of one perpendicular wire woven over and under another wire. This pattern creates a web of mesh wire. Welded wire mesh, on the other hand, is produced when metal wires are put in rows and columns as per the size of the required pores and then are welded at the intersection.
Whether meant for domestic or industrial use, sintered wire cloth comes with varying types of coarseness, weight, and aperture. Different types of sintered wire cloth have unique features, patterns, qualities, and functionalities.
Stainless Steel Wire Mesh &#; Prepared from steel or iron-nickel alloy, this type of metal mesh is strong, sturdy, and reliable. Stainless steel wire mesh can have extremely low-variant but very stable pores. It comes in both high-carbon and low-carbon variants and is available in various patterns. Sintered wire cloth of steel is the best suitable for extremely corrosive or high-temperature environments and outdoor applications. Steel wire mesh filters are widely used in separation technology, architecture, and heat conditioning.
Aluminum Wire Mesh &#; Aluminum wire mesh is often chosen for its relative affordability compared to other metals, as well as for its low weight compared to steel or stainless steel. Aluminum wire mesh is about a third of the weight of a stainless steel mesh with the same specifications, which can make it useful in the creation of items like personal audio headsets where low weight is critical.
Plain Weave Sintered Square Woven Wire Mesh &#; This type of sintered wire mesh laminate is made by sintering multiple layers of plain weave square woven wire mesh together. Because of the large open area percentages of the square woven wire mesh layers, this type of sintered wire mesh laminate has good permeability characteristics and low resistance to flow. This type of sintered wire mesh laminate is useful for polymer production, as well as a variety of fluid and air filtration applications.
Dutch Woven Sintered Wire Mesh &#; Wires of different diameters are used and pushed closer to each other to achieve a sintered wire mesh cloth of the highest density. These can be either plain or twill weave wire mesh. When made from sintered metals, the Dutch pattern produces more rigidity and tensile strength. The closer wire placement means a higher particle retention capability up to 10 micrometers. Dutch woven sintered wire mesh is used for very fine filtration applications and the making of protection chassis, enclosures, and boxes. The absence of openings allows this sintered wire cloth type to make the best water, air, fuel, plastic processing, and hydraulic filters.
5-Layer Sintered Wire Mesh &#; 5-layer sintered wire mesh is created when a single layer of fine woven wire mesh is placed between two layers of coarser square woven meshes. It is then added to two layers of a strong Dutch woven wire mesh and sintered together to form a strong plate. The single layer of fine woven wire mesh acts as the filtration layer, and can be customized to meet a particular filtration rating, ranging from 1 micron to 200 microns.
Double Weave Wire Mesh &#; A variant of the pre-crimped weave pattern, double weave wire mesh derives its name from its manufacturing process. Two wrap wires run over and under two weft wires making this type of wire mesh robust to withstand high-intensity tasks. Double weave sintered wire cloth is the top choice for vibrating screens of conveyor belts, mining filters, and crushers. Barbecues also utilize this wire mesh.
Epoxy Coated Wire Mesh &#; Epoxy coated wire mesh can be used in a variety of filtering applications and as a support or for pleat spacing in filters. Door and insect screens are oftentimes produced using epoxy coated wire mesh. The epoxy coating can be applied to plain steel, aluminum, or stainless steel wire mesh.
While buying metal mesh, one must consider the following points.
The purpose for which you need wire mesh. Each type has its advantages and disadvantages for
various applications.
The fabrication process is another important area to look at. This impacts the durability, structural rigidity, and tensile strength of a wire mesh.
Pore size and pattern is important based on industry-specific filtration needs. For example, the Dutch pattern enables much higher precision filtration of particles compared to other variants.
Sintered metal or
alloy
plays a role too in selections based on temperature, environment, and nature of the application. Non-corrosive metals are a must if it is mining, oil, or water industry. At locations with extreme temperatures, metals need to be highly resistant to corrosion.
The choice of sintered metals should also consider the potential presence of contaminants in the filtering process.
Lawrence Sintered Metals makes the best-quality and budget-friendly sintered wire cloth suitable for a range of applications. Contact us to learn more about our wire mesh and the applications it can be used for.
If you are looking for the toughest and most durable form of wire rope, then you will want to buy stainless steel cable. Stainless steel is highly regarded for its resilience and strength &#; as it is made from an iron alloy, which includes chromium, nickel, silicon, manganese, nitrogen, and/or carbon. This creates a metal that is naturally rust-resistant and extremely strong.
But there are a few things you need to know before placing any orders through a stainless steel cable supplier. Some details and factors need to be taken into consideration based on how you will be using the cable.
So, let&#;s break down the process of how to determine the exact type of stainless steel cable you should buy.
If you are looking for more details, kindly visit stainless steel grating.
1. Strength of Stainless Steel Cable
One of the most significant deciding factors in the type of stainless steel cable you need to know is the weight load limit. Stainless steel cable comes in several different widths and designs, which impact its strength and breaking points.
Generally, the two sizes for a stainless steel cable you will find are 7 x 7 and 7 x 19.
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7 x 7 cables are made from seven strands of seven cables that are woven around an internal core to create a wire rope. These are somewhat flexible and often used for towing or transporting heavy objects.
Depending on the diameter of the 7 x 7 cable, the breaking strength limit is between 270lbs to 7,800lbs.
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7 x 19 cables are made of seven strands of nineteen cables each, which makes it far more flexible. These cables are often used for heavy applications that require a lot of movement, such as door cables or sailboat rigging.
7 x 19 cables are significantly stronger than 7 x 7, with the breaking strength limit ranging between 920lbs to 12,000 lbs.
So, depending on the overall weight of your application, you may need to choose between the cable size to ensure that it is within the weight limit range.
2. Feature of Stainless Steel Cable
One of the greatest benefits of stainless steel cable is its practical features, which make it an outstanding choice among other types of steel. Stainless steel requires far less maintenance and can last for up to 25 years or even more without needing to be replaced or repaired. Stainless steel is also heat/fire-resistant and is easy to clean.
Stainless steel cables have a naturally bright, shiny finish, making them the preferred choice for architectural design. You will often see stainless steel cable used on bridges, lighting installations, and building barriers thanks to its appealing, glossy appearance.
3. Usage or Requirement of Stainless Steel Cable
The intended use of the stainless steel cable will also influence the size, diameter, and style of cable you purchase.
Stainless steel cable may be used in numerous types of industrial applications, such as overhead lifting, rigging, and architectural supports. It is also commonly found on marine structures, such as boats and docks, thanks to its natural resistance to corrosion from moisture.
Additionally, stainless steel can be formed into different styles depending on the intended use of the cable. For instance, smaller cables can be woven to create mesh barriers for fall protection in car parks or even playgrounds. More flexible cables can be used for sculptural purposes, whereas thick cables can create railings and fences.
4. Stainless Steel Vs Galvanized Steel
When searching for cable or wire ropes, you will notice that in addition to stainless steel, some cables are made from galvanized steel. A galvanized cable is made of traditional steel that is coated in molten zinc for a protective layer. Zinc keeps the steel from rusting and prevents corrosion.
Galvanized steel cables are typically less expensive than stainless steel &#; but are far less durable. Galvanized steel cables have a lower breaking point and lower wear resistance. The zinc coating may chip away over time, leaving the interior steel exposed.
Stainless steel cables are commonly used for far more heavy-duty applications than galvanized cables &#; thanks to their higher strength. The galvanized cable is best for construction, hanging cables, pulleys, or motorized doors. Stainless steel, on the other hand, is commonly used in aircraft, rigging, overhead lifting, and boat docks.
Ultimately, stainless steel cable has a unique advantage over the galvanized cable for specific purposes where extreme strength is needed.
5. Best Dealers and Suppliers of Stainless Steel Cable
To get the best deal and highest quality stainless steel cable, it is recommended to buy through a good industrial hardware supplier. It can also be a great option for smaller businesses to purchase through a supplier to maximize their budgets.
Stainless steel cable distributors will carry a wide variety of styles, diameters, and lengths of cables to match your exact needs. You will also have access to a team of experts who can answer questions about the products and offer suggestions for the best types and brands.
To find a good stainless steel cable supplier, you will need to do a bit of research.
First, find one that is either in your area or offers reasonable shipping options. Shipping rates may change based on the weight of the order or how quickly it needs to be delivered. If you need orders right away, consider purchasing from a supplier in the area that allows for same-day pick-ups.
Next, take a look at the supplier&#;s reputation. Be sure to read their online reviews and look out for signs that prove the company&#;s expertise. If they offer valuable free resources or have perks, like a 24/7 live chat with customer service, this could be very beneficial.
Conclusion
If you are looking to buy stainless steel cable for an upcoming project, be sure you know which type and how to order. It can be confusing to figure out which exact type of cable is the best choice &#; so you may want to contact a stainless steel cable supplier to figure it out.
Elite Sales is proud to offer top quality industrial hardware supplies, including stainless steel cable. We have a team of experts available around the clock to help you find the type that you need for any application.
If you would like to learn more about our stainless steel cable options or other types of industrial hardware, send us a message today!